The 8 Wastes of
Lean
for Digital Teams

The 8 Wastes of Lean for Digital Teams

Liz Perry, MSOD image
Liz Perry, MSOD avatar
by Liz Perry, MSOD
Est. reading time: 4 min.

Table of Contents:

8 Lean Six Sigma Waste in the Digital & Services Sectors

Once you’ve defined your workflows through discovery, process mapping, and thinking through SIPOC for each milestone, the next step is identifying waste.

Waste exists anywhere time, effort, or attention fails to move work forward. In digital and service-based organizations, waste is not typically physical, it shows up in tools, inboxes, handoffs, and approvals.

Lean Thinking provides a clear framework for identifying inefficiencies. While Lean originated in manufacturing, the principles translate directly to digital and service environments where waste often appears as duplicated data entry across systems, work sitting idle in inboxes, excessive clicks or moving through various windows to find information, or reports created without a clear audience.

Waste appears when employees spend more time navigating tools than doing meaningful work. (Does this sound familiar?)

Waste appears when skilled people spend their time in administrative tasks, or chasing updates, or fixing avoidable errors, or recreating work that already exists elsewhere.

These inefficiencies slow delivery, frustrate teams, and create resistance during change initiatives. Clear visibility into waste gives teams a shared language and a practical starting point for improvement. That clarity makes change easier to design and easier to adopt.

Below are the eight Lean wastes, adapted for the digital and services sector, with examples teams see in their day-to-day work.

The 8 Wastes:

1. Transportation

Unnecessary movement of information or data.

Transportation waste shows up as duplicate data entry across tools, files being downloaded and reuploaded, or information passed through email instead of living in a shared system. Teams often copy and paste the same information into multiple platforms because systems don’t connect or ownership isn’t clear.

2. Inventory

Ongoing processes waiting to be actioned on, items stuck in workflow or unread inbox.

Inventory looks like requests sitting in inboxes, tickets waiting in queues, approvals stalled in workflows, or projects paused between stages.

Large backlogs hide problems and delay feedback, making it harder to see where work is actually stuck.

3. Motion

Unnecessary movement by people to complete work.

Motion waste appears when employees navigate through multiple systems, tabs, or screens to find information or complete tasks. Excessive clicking, manual searching, and switching between tools increases effort and slows execution, especially for repeatable work.

4. Waiting

Idle time created while waiting for people, information, or systems.

Waiting occurs when teams can’t proceed due to missing inputs, unclear ownership, slow approvals, system outages, or delayed responses. This waste often cascades across departments, creating bottlenecks that impact timelines and delivery commitments.

5. Overprocessing

Performing more work or higher-quality work than required.

Overprocessing shows up as excessive documentation, unnecessary approvals, overly complex workflows, or reports built with more detail than anyone needs. Teams often overprocess when requirements aren’t clear or when past issues lead to added safeguards that no longer serve a purpose.

6. Overproduction

Producing more than what is needed or producing it too early.

In digital organizations, overproduction looks like features that don’t get used, reports no one reads, emails sent to large groups without a clear reason, or dashboards built “just in case.” This waste consumes time and attention while adding little value.

7. Defects

Work that contains errors or requires rework.

Defects include incorrect data, incomplete requests, misconfigured systems, or deliverables that don’t meet expectations. Rework often stems from unclear inputs, inconsistent formats, or missing standards, all of which slow teams down and create frustration.

8. Skills Under-Utilization

Poor use of people’s time, skills, and capabilities.

This waste appears when highly skilled employees spend time on manual data entry, chasing status updates, or performing administrative tasks that could be automated or reassigned. Under-utilized talent reduces engagement and limits an organization’s ability to improve and scale.

Where Polished Geek Comes In

At Polished Geek, we help organizations uncover waste inside their workflows and redesign processes that support how work actually happens.

We apply Lean principles during discovery, process mapping, and system design to create clarity before change is introduced.

If your team is dealing with inefficiencies, unclear handoffs, or change initiatives that struggle to stick, we can help! Book a free consultation to learn how we support teams in building clearer workflows, stronger adoption, and long-term operational capability.

*8 Wastes as defined by Taiichi Ohno, the Chief Engineer at Toyota

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